Low-surface-energy plastics often reject fluids that would wet other materials easily, so poor wetting is usually a substrate-energy and compatibility issue first. In most factories,

Delamination after potting usually means the interface could not maintain adhesion through cure, shrinkage, or later service stress. In most factories, the visible symptom is

Tailing is a sign that the material keeps moving after the controller believes the bead has already ended. In most factories, the visible symptom is

Dot inconsistency usually means the process cannot deliver the same material volume and release behavior across repeated cycles. In most factories, the visible symptom is

Start-stop marks usually show that the process is not handing off material flow cleanly at the beginning and end of path segments. In most factories,

A bead can look acceptable at dispense and still collapse afterward if the material body, wetting, or cure support is too weak for the geometry.

Uneven bead width is one of the clearest signs that the process is losing control of flow, speed, or surface condition somewhere along the gasket

Silicone foaming usually points to entrained air, contamination, moisture, or process energy that changes how the material behaves before or during dispense. In most factories,

Sensor modules often contain narrow, blind, or multi-level features that capture air more easily than simple cavities, so trapped-air defects need geometry-aware troubleshooting. In most